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In 1980 frustrated that he couldn't find a worthwhile sailing hat Alex Tilley decided to oversee the creation of some proper hat's for himself and other toronto sailors as a winter hobby. The hat had to float stay on be unshrinkable last indefinitely and look attractive. Alex took deign advice from a milliner technical fabric information from a sail-maker and then oversaw it's manufacture. Over the next few years his hobby became a small business.

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